Process Safety & Risk Studies

Engineering Safe and Compliant Operations Across High-Risk Energy Industries

Process Safety is Essential

In high-hazard industries, even minor design flaws or operational deviations can lead to catastrophic consequences like fires, explosions, and toxic releases.

Process safety studies ensure that operational risks are identified early, controlled effectively, and reduced to **ALARP (As Low As Reasonably Practicable)** levels. Star Global Energy Solutions is a specialist risk management consultancy delivering advanced safety verification methodologies to protect your personnel, environment, and physical assets.

Why Process Safety Studies?

  • Protects onsite personnel, communities, and environment
  • Strengthens engineering and physical design integrity
  • Ensures compliance with OSHA, IEC, API, and ISO standards
  • Minimizes human errors via Human Factors Engineering (HFE)
  • Optimizes risk profiles for Simultaneous Operations (SIMOPS)

Core Safety Studies We Deliver

HAZID Study

Hazard Identification Study: Early-stage structural identification of hazards, physical layout constraints, and major accident scenarios.

HAZOP Study

Hazard & Operability Study: Multidisciplinary node-based analysis of process deviations, root causes, consequences, and engineered safeguards.

SIL Assessment

Safety Integrity Level: LOPA-based quantitative evaluation of Safety Instrumented Systems (SIS) in line with IEC 61508 / 61511.

SIMOPS Study

Simultaneous Operations: Dedicated risk reviews of concurrent onsite construction, maintenance, and production activities.

HFE Integration

Human Factors Engineering: Optimization of valve, screen, and layout ergonomics to significantly reduce downstream human operating error.

Global Experience

Proven track record delivering studies for industry leaders: OQ, Oman LNG, Petroleum Development Oman, Shell, Oil India Limited, and CPCL.

Hazard Identification & Risk Assessment (HIRA)

At Star Global Energy Solutions, we offer professional hazard identification and risk assessment services to help organizations proactively identify, evaluate, and mitigate potential operational hazards. A structured HIRA study serves as the absolute foundation for safe, compliant industrial plant operations.

Our expert team provides specialized HIRA services, implementing site-specific reviews and detailed risk registries. From a grassroots greenfield design to brownfield modifications, our comprehensive hazard identification and risk assessment services help you satisfy regulatory compliance while preventing major industrial incidents. We also deliver tailored factory hazard risk assessment service solutions to analyze workplace safety profiles.

Multidisciplinary HAZOP Study Services

In addition to HIRA, we deliver comprehensive hazard and operability analysis study (HAZOP) facilitation. A structured hazop study is a systematic examination of planned or existing operations to identify and evaluate problems that may represent risks to personnel or equipment.

Through our multidisciplinary hazop study services and specialized hazard and operability analysis study services, we analyze process deviations (such as temperature, pressure, flow) using a node-by-node approach to determine causes, consequences, and recommend appropriate safeguards. Our experienced facilitators ensure all potential hazard scenarios are thoroughly examined and controlled.

Project Profile: Lakwagaon Group Gathering Station (GGS)

A major state oil & gas operator in Assam, India, engaged Star Global Energy Solutions to deliver comprehensive process safety studies for a critical **Group Gathering Station (GGS)** facility.

The facility integrated an Oil Collecting Station (OCS), an Effluent Treatment Plant (ETP), a Sewage Treatment Plant (STP), and a Water Injection Station (WIS), requiring highly detailed, simultaneous safety study boundaries of overlapping gas and water processing units.

Project Results & Operational Impact

  • Comprehensive hazard identification & consolidated risk register
  • Robust SIMOPS safe operation limits defined
  • Quantified SIL targets ensure emergency shutdown reliability
  • Human factors layout optimizations reduce operational stress
  • Flawless compliance with international regulatory standard reviews

Build Safe, Compliant, and High-Performing Assets

Connect with our process safety study facilitators today to coordinate your next HAZID, HAZOP, SIL, or HFE workshop.

Facilitate a Study